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Quality Recycled Steel |
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According to the American Iron and
Steel Institute (AISI), approximately 120,000 tons of low carbon
residual steel is available from used oil filters each year. Our
"Mega Crusher" has the ability of producing 120 tons per day of
quality scrap steel, that does not drip oil.
Our extruded oil filter scrap will save you 20% on your scrap costs
and provide you with a very dense scrap product with consistent melt
chemistries.
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Click on photo for large view. |
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Click on photo for large view. |
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How Vortex Recycling's
Scrap Steel Saves You Money!
FIRST
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High bulk
density of 90 to 100+ pounds per cubic foot. This is
better than punchings, bushelings, shredded, or heavy melts.
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Consistent
chemistry due to the alloys used in the original manufacturing
of our scrap product means consistent melt chemistry. Use
MEGA CRUSHER bricks as a sweetener to dilute the residual
content of the lower quality scrap.
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High yield of
85.3%, contributing to more efficient furnace utilization.
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Carbon
savings of $1.86 per ton for medium grade carbon steels due to
the inherent carbon content of the encapsulated filter paper.
It may also help to preheat the charge to save melt energy.
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Slower,
controlled BTU release during the melt due to only 1/10th of the
solid brick's surface area exposed to the furnace heat. |
SECOND
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Consistent,
furnace-ready train car or semi-load quantities up to 100 tons
per day. |
FINALLY
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VORTEX'S
MEGA CRUSHER PROCESS IS A COMPLETE DIFFERENT PROCESS THAN THE
COMPETITION.
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No comparison
to "filter cubes" or "hockey-pucked" used oil filters.
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Vortex has
been operating the MEGA CRUSHER for 8 years on the west
coast.
>A proven process and product for a dependable constant supply.
>Patented process and machine.
>The largest, most powerful, and most efficient compactor in the
industry.
>400,000 pound crush force, creating 8,000 psi compaction from
all directions.
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MEGA
CRUSHER bricks do not drip oil.
>Our process produces sufficient heat and has enough dwell time
to allow the oil to reach the surface and drip out before the
sponge effect sucks the loose oil back into the brick.
>This prevents furnace flare-ups and bag house fires that you
may get by using "filter cubes" or "hockey-pucked" used oil
filters.
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Using MEGA
CRUSHER bricks can further enhance a steel mill's
recycle-friendly public image by completing the last step in the
used oil filter "cradle-to-grave" recycling process. |
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Crushed Filter Density Chart
Click on Image for Large View!
Typical Chemistry of MEGA CRUSHED
Steel Scrap
| Yield |
C |
Mn |
P |
S |
Si |
Cu |
Ni |
Cr |
Mo |
Sn |
| 85.3% |
1.59% |
.20% |
.033% |
.048% |
.02% |
.014% |
.00% |
.03% |
00.% |
.034% |
Note
the high carbon content in the melt, saving $1.86 per ton of steel
in carbon costs.
Tests by K.D. Peaslee and D.E. Roberts II, University of Missouri
- Rolla, Dept. of Metallurgical Eng. |
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